Dynaform is a complete die system, LS-DYNA based simulation solution for the automotive, electrical, stamping, and tool & die industries. It allows organizations to evaluate alternative and unconventional designs and materials while reducing costs, eliminating prototype tooling, and improve product performance.
By simulating the die system, during the design stage, Dynaform ensures the highest quality formed part and most efficient manufacturing process possible.
Blank Size Engineering (BSE)
The BSE module is used for the unfolding of three-dimensional sheet metal parts and for estimating the blank size along with blank nesting the maximum material usage scrap, and piece price. BSE can be used to predict thinning, thickening, and to generate a forming limit diagram (FLD).
BSE Features:
Step-by-Step Process Wizard
Simple and Advanced Unfolding Mode
Automatic Tipping
Inner Fill
Double Attached Parts
Tailor Welded Blank (TWB)
MSTEP (Modified One-Step) Solver
Trimline Estimation
Blank Nesting
Batch BSE
Batch Nesting
Blank Development
Nesting and Cost Estimation Report in HTML and Excel Format
Quick Feasibility Study
Formability Simulation (FS)
The FS module facilitates the rapid development and validation of the single-station, progressive and line die design. It uncovers hidden problem areas and enables the ability to optimize designs based on accurate forming results.
FS Features:
Tree Structure Setup Process
Simulation Data Manager
Drawbead Shape and Library
Drawbead Optimization
Solid Blank Forming
Coordinate System Manager
Instant Section Cut
Tata Steel FLD
Springback Prediction
Automatic Springback Compensation (SCP)
Multi Stage Simulation
Progressive Die Simulation
Line Die Simulation
Tonnage Prediction
Face Reflection Analysis
Stoning Analysis
Special Forming Process
Sheet Hydroforming
Roller Hemming
Superplastic Forming
Stretch Forming
Spinning Forming
FS Add-ons:
Blank and Trimline Development
Hot Forming and Die Structure Cooling (DSC)
Tube Bending and Forming
Die Evaluation (D-Eval)
Dynaform’s D-Eval module is tailored to analyze CAD based tooling designs during the early stages of the product development cycle. It is equipped with the stamping purpose increment solver, which generates reliable formability results in a suitable timeframe.
D-Eval Features:
Tipping Adjustments
Binder Generation and Modification
Surface Morphing
Die Design Modification
CAM Trim Evaluation
Trim Line Check
Die System Analysis (DSA)
The DSA module efficiently predicts many stamping concerns within the stamping production line. DSA consists of three unique capabilities; Die Structure Integrity (DSI), Scrap Shedding/Removal (SSR), and Sheet Metal Transferring/Handling (SMTH). The DSI simulates operational loads to analyze the design integrity of the die. It can generate FEA models of the die structure, define operational and stamping loads, evaluate the die structure strength, and durability by incorporating implicit solutions. The number one cause of stamping line shutdowns is the failure of scrap from exiting the workstation. This problem can be predicted and corrected in the trim die design stage which will help to avoid possible troubleshooting in the plant. The SHR streamline, models the generation for scrap, trim dies, chutes, and trim steel. The trimming operations and shedding simulations can be easily set up in the scrap shedding graphic interface. SMTH simulates the transfer of metal as it progresses through the manufacturing process, simulating the transfer of the work-piece to the initial die station, movement between stations, pick-up of the finished part, and the placement on the shipping rack. Part of the deformation generated in the simulation is used to predict the interference between the work-piece and the tools. The stress and strain results can be used to prevent damage during transport, loading, and unloading operations.
Product: Dynaform v6.1.1
Version:6.1.1
Supported Architectures: x64
Language: english
Supported Operating Systems:Windows 7even or newer
Size: 1DVD